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Technical Specification
IQ080PFQTC20
Passive eMi Filter
-80 to +80 V
Input
20 A
output current
32 m @ 100 C
Max Dc Resistance
to
>80 dB @ 250 kHz
Differential Attenuation
Full Power oPeration: -40C The InQor(R) series of EMI filters brings SynQor's field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor's innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards.
operational Features
* * * * * * * * 40C to +100C Operation 80V Input Voltage Range; 100V Transient (1s) 20 A output current Very low DC resistance > 80 dB differential-mode attenuation at 250 kHz > 36 dB common-mode attenuation at 250 kHz Stabilizing bulk capacitor and damping resistor included All capacitors are X7R multi-layer ceramic
+100C
IQ080PFQTC20 Module
Mechanical Features
* Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7 mm) * Total weight: 3.53 oz (100 g)
contents
Page No. Fundamental Circuit Diagram . . . . . . . . . . . . . . . . . . . Typical Connection Diagram . . . . . . . . . . . . . . . . . . . . Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . IQ080PFQTC20 Electrical Characteristics . . . . . . . . . . . IQ080PFQTC20 Standards & Qualification Testing . . . . Basic Operations and Features . . . . . . . . . . . . . . . . . . Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 4 5 6 7
In-Line Manufacturing Process
* AS9100 and ISO 9001:2000 certified facility * Full component traceability
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 1
Technical Specification
IQ080PFQTC20
Fundamental circuit Diagram
Positive Input PIN 1
Positive Output PIN 6
RDAMPING
Common Mode Input PIN 2 Common Mode Output PIN 5
CBULK
PIN 3 Negative Input PIN 4 Negative Output
typical connection Diagram
Vin (+) CM IN Vin (-)
Vout (+)
Vin (+)
Vout (+)
InQor EMI FILTER
CM OUT Vout (-) Vin (-)
InQor DC/DC CONVERTER
Vout (-)
LOAD
Vin (+)
Vout (+)
InQor DC/DC CONVERTER
Vin (-) Vout (-)
LOAD
TO OTHER LOADS
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 2
Technical Specification
IQ080PFQTC20
Mechanical Drawing
Top View
1.536.020 (39.010.5) 0.600 (15.24) 0.300 (7.62) 0.253.020 (6.430.5) 0.500 0.025 (12.7 0.63) Overall Height .18 (4.57)
Side View
6
5
4
0.263.020 (6.680.5)
2.00 (50.8) 1.86 (47.2) 2.386.020 (60.60.5)
M3 Threaded Inserts 4 Places See Notes
1
0.183.020 (4.650.5) 0.468.020 (11.890.5)
2
3
0.300 (7.62) 0.600 (15.24) 1.030 (26.16)
NOTES
PIN DESIGNATIONS
Pin No.
1 2 3 4 5 6
1) Pins 1-3 & 5 are 0.040" (1.02 mm) diameter with 0.080" (2.03 mm) diameter standoff shoulders. 2) Pins 4 & 6 are 0.062" (1.57 mm) diameter with 0.100" (2.54 mm) diameter standoff shoulders. 3) Recommended pin length is 0.03" (0.76 mm) greater than the PCB thickness. 4) All Pins: Material - Copper alloy Finish - Matte tin over nickel plate 5) M3 screws used to bolt unit's baseplate to other surfaces such as heatsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. 6) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 7) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. 8) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm) x.xxx +/-0.010 in. (x.xx +/-0.25 mm) 9) Weight: 3.53 oz (100 g) typical 10) Workmanship: Meets or exceeds current IPC-A-610 Class II
Name
Vin (+) Com In Vin (-) Vout (-) Com Out Vout (+)
Function
Positive input voltage Common-mode input Negative input voltage Negative output voltage Common-mode output Positive output voltage
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 3
Technical Specification
IQ080PFQTC20
IQ080PFQTC20 electrical characteristics
|Vin| <= 80V, |Iout| <= 20 A unless otherwise specified
Parameter
ABsoLUte MAXIMUM RAtInGs Input Voltage Continuous Transient ( 1 s) Isolation Voltage Output Current Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) RecoMMenDeD oPeRAtInG conDItIons Input Voltage Continuous Transient ( 1 s., Rs* = 0) Output Current (continuous) ELECTRICAL CHARACTERISTICS Output Voltage (continuous) DC Resistance Rdc Tcase = 25C Tcase = 100C Power Dissipation Tcase = 25C Tcase = 100C Total Differential-Mode Capacitance Total Common-Mode Capacitance Bulk Capacitor Damping Resistor Noise Attenuation Isolation Resistance RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 Calculated MTBF (MIL-217) MIL-HDBK-217F Field Demonstrated MTBF WEIGHT CHARACTERISTICS Device Weight
Min.
-80 -100 -2250 -40 -65
typ.
Max.
+80 100 2250 30 100 135 300
Units notes & conditions
V V V dc A C C C
Input/output to common-mode pins Baseplate temperature
-80 -100 -20
+80 100 20
V V A V
* Rs = Source Impedance
Vout = Vin - (Iin x Rdc) 25 32 10 13 80 0.15 60 0.2 TBD 100 TBD TBD TBD 100
total m m 20A output current W W F F F m
Measured across input or output pins Measured between any pin and common-mode pins
Any pin to common-mode pins
106 Hrs. 80% load, 200LFM, 40 C Ta 106 Hrs. 80% load, 200LFM, 40 C Ta 106 Hrs. See our website for details g
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 4
Technical Specification
IQ080PFQTC20
IQ080PFQTC20 standards & Qualification testing
STANDARDS COMPLIANCE
Parameter
notes & conditions
stAnDARDs coMPLIAnce UL/cUL 60950-1 File # E194341, Basic insulation EN60950-1 Certified by TUV Needle Flame Test (IEC 695-2-2) Test on entire assembly; board & plastic components UL94V-0 compliant IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external 25A input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website.
QUALIFICATION TESTING
Parameter
QUALIFIcAtIon testInG Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability
# Units
32 5 5 10 5 5 5 15 pins
test conditions
95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40 C to 100 C, unit temp. ramp 15 C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 C to Tmax+10 C, 5 C steps, Vin = min to max, 0-105% load 85 C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 5
Technical Specification
IQ080PFQTC20
Basic operation and Features
This module is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with one or more SynQor dc-dc converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic capacitors are used. This InQor EMI filter includes a large bulk capacitor with a series damping resistor to correct for the unstabilizing effect of a converter's negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). A typical application would place the InQor filter close to the input of the dc-dc converter. The Input common-mode pin would be connected to the chassis ground that is common with the system input line filter or other earthed point used for EMI measurement. The output common-mode pin would be connected to the output ground or plane of the power converter.s with as low inductance a path as possible. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple InQor filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance.
40
0
-40
Attenuation (dB)
-80
-120
-160
Differential Attenuation Common-mode Attenuation
-200
-240 1.00E+04 1.00E+05 1.00E+06 Frequency (Hz) 1.00E+07 1.00E+08
Figure 1: Typical Common Mode and Differential Mode Attenuation provided by the filter as a function of frequency. both input lines are connected to chassis ground through 50 resistors.
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 6
Technical Specification
IQ080PFQTC20
oRDeRInG InFoRMAtIon
The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. A "-G" suffix indicates the product is 6/6 RoHS compliant.
Part number IQ080PFQTC20SRS-G continuous Input Voltage -80 to +80 Power (current) Rating 20 A
RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor's RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at rohs@synqor.com.
PAtents
SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023
Application notes
A variety of application notes and technical white papers can be downloaded in pdf format from our website.
Options Description: x y z Enable Logic N - Negative Pin Length R - 0.180" Feature Set S - Standard
Contact SynQor for further information:
Phone: Toll Free: Fax: E-mail: Web: Address:
978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA
Phone 1-888-567-9596
Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor.
Product # IQ080PFQTC20
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 7

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